An effective material handling process is the key to achieve warehouse efficiency. It requires management of available resources and adoption of best practices in material handling process to enjoy maximum productivity at minimum cost. The following are four practices to implement for effective material handling processes.

Focus on Automation

Automation is the key to driving productivity and efficiency in the warehouse environment. Many companies use automation and material handling strategies to suit the needs of their business. Automation tools and devices include conveyor systems, RF devices as well as automated storage and retrieval systems.

Direct Put-away Processes

This practice bypasses the staging process and relocates the products to their destination as soon as they are received. It also makes it easier to pick and ship a product, improving the order-fill rates. It also reduces and avoids space issues, transaction errors, and damage.

Radiofrequency Identification

Radiofrequency identification is a technology that helps to spot and track products using electromagnetic fields. For example, a tag is attached to each product with pertinent information, which can be changed upon relocation. Companies also use sensors in combination with radio frequency identification for real-time tracking and maximum warehouse efficiency. 

Organize

The efficient material handling process is only possible in a clean, well-organized warehouse. For all the latest technology and practices to be effective, the workplace needs to be clean and organized in the first place. Unoptimized work conditions and warehouse environment lead to product damage, loss of production, and safety problems.

Select Technologies is a systems integrator specializing in design-build installation, production line automation, process systems, material handling, and plant facility/utility systems. We deliver a total coordinated, holistic approach to projects. This thorough methodology creates a cost-effective, detailed, and reliable system even in the most challenging circumstances. For more information contact us at 1.844.785.9506 or select-technologies.com.

Want to improve the overall performance and efficiency of your food processing packaging line?

We understand how below-par performance can cut down production efficiency in today’s time-sensitive industry. With these helpful tips for improving production, it’s time to ensure that your food processing packaging line keeps running at optimal performance.

Expert installation and setup

The installation and setup should be on point. It’s crucial that you hire experts who genuinely understand your equipment as well as your production requirements and goals. Improper installation and setup of your food processing packaging line will be likely to give way to unnecessary and unexpected interruptions. Without the proper installation, you may be subject to further costs.

Regular maintenance for food processing packaging line

Well-maintained machines tend to work better and faster. Therefore, it’s essential that you schedule regular maintenance sessions to maintain productivity and reduce the risks of frequent breakdowns. This program will also help prevent any equipment damage, increasing the longevity of the machines. Furthermore, be sure you keep a record of the maintenance sessions, highlighting the reasons and the duration of the repair. Documenting the details helps to improve maintenance sessions by providing in-depth insight into your packaging line processes.

Keep a parts inventory

It’s always best to keep essential parts and equipment in stock, as problems often occur unexpectedly. Having extra change parts also helps to establish a maintenance plan. These parts need to be of good quality and easy to install and adjust.

Simple changeovers

To achieve maximum efficiency of your food processing packaging line, you should try to keep changeovers precise and straightforward. They should be repeatable so that you may track, automate, and adjust the systems to keep it running at peak levels during changeovers.

Select Technologies is a systems integrator specializing in design-build installation, production line automation, process systems, material handling, and plant facility/utility systems. We deliver a total coordinated, holistic approach to projects. This thorough methodology creates a cost-effective, detailed, and reliable system even in the most challenging circumstances. For more information contact us at 1.844.785.9506 or select-technologies.com.

Air handling in a commercial or residential infrastructure is entirely different than air balancing in food processing manufacturing. In food manufacturing factories it is crucial to maintain air quality to avert or prevent possible adverse health issues associated with the factory environment. To maintain overall healthy air quality, it is important to realize that temperature, humidity, and proper air filtration are of the utmost importance. An effective food processing air balancing system keeps air pollutants and any negative conditions that could impact workers or products under control.

 

 

TAB in air balancing for food processing

Properly balancing a ventilation system has three vital steps – testing, adjusting and balancing (TAB).  At Select Technologies our specialists use specially calibrated equipment to evaluate pressures, temperatures, velocities, rotational speed, electrical characteristics, air quantity, and water quantity for a detailed diagnosis of system performance. When adjusting the final settings of air balancing devices, we consider valves and dampers, fan speeds, thermostats, and pressure controllers. Finally, we balance the valves and grills air flow, completing the process of adjusting the ventilation system. By closely following this systematic approach, we can assure the facility reaches optimum results from its operating ventilation system.

 

Professionals can only perform these steps for effective results. (TAB) professionals measure air and hydronic on ventilation systems and adjust the air flow according to the organization’s design flow needs, to deliver satisfactory results.

 

 

Benefits of air balancing in food processing

In order to eradicate the probability of contamination, air flow in food processing plants must be firmly controlled. Distribution of correct air balance is mandatory to prevent any health risk or slowdown in productivity. The following considerations are prime benefits of obtaining and maintaining proper air balance.

 

 

Controlling condensation

The food industry’s number one priority is the safety of the food it produces. If moisture and condensation seep into sanitized areas, the damage can be devastating. Bacterial growth can be a problem because moisture can accumulate in the crevices of the equipment. Balanced air prevents the problem of unwanted moisture accumulation.

 

 

Removing airborne contaminants

Air balancing and controlling air flow inside a food processing facility will minimize the threat of dust particles or contaminants entering the plant environment and air handling system. Meat processing facilities have a higher tendency for attracting harmful airborne pollutants. Because of this danger, air flow frequency and direction are critical in these facilities and others.

 

 

Maintaining temperature

In order to adhere to mandatory sanitation and safety standards, it is essential for food processing companies to strictly control room temperature.  Air balancing for food processing systems maintains the desired temperatures in individual locations and rooms.

 

 

Lowering energy costs

Correctly installed air handling systems, monitor, and provide conditioned air which can be heated, cooled, humidified, and dehumidified cost-effectively. Unbalanced air flow, however, can put an excess burden on your HAVC systems and exhaust fans resulting in your system consuming more energy over extended periods of time.  Naturally, this increases energy costs in your overall food processing air balancing system.

 

Select Technologies effectively works to eliminate the problem of food contamination via our expertise in food processing air balancing services. We are a systems integrator specializing in design-build installation, production line automation, process systems, material handling, and plant facility/utility systems. We deliver a total coordinated, holistic approach to projects. This thorough methodology creates a cost-effective, detailed, and reliable system even in the most challenging circumstances. For more information contact us at 1.844.785.9506 or select-technologies.com.

Process Automation has been around for decades, and many facilities have benefited from it. Still, more facilities can prosper from the cost savings and efficiency afforded by careful control and monitoring of process lines. Now let’s have a look at some of the ways automation can benefit your food processing production.

 

Food processing automation improves information sharing

Customers are increasingly looking to collect viable data to assist in making informed decisions. Through process automation, your organization can monitor a production line. It allows users to view the status of the whole process instead of dealing with multiple systems and long waiting times for information. In fact, integrating this technology delivers a faster information delivery system, resulting in higher levels of analytics efficiencies for information.

Food processing automation helps process information more efficiently

Given today’s strict compliance requirements, it can be an enormous job to gather the necessary information. When required, the organization must collect and validate data, extract relevant information, and keep the data updated. It’s a time-consuming process if left only to workers. A unified trend system can reduce the time-consuming steps of the data-monitoring cycle and boost accuracy, leading to improved overview of data points.

 

SCADA improves trackability

A Supervisory Control and Data Acquisition (SCADA) system gives supervisory management control at a single point of access. As a result, this system offers users the ability to keep constant track of the status of critical processes and settings of multiple production lines.

It is a fact that automated processes can improve efficiencies and reduce costs. In addition, food processing automation keeps customers satisfied.

 

Select Technologies is a systems integrator specializing in design-build installation, production line automation, process systems, material handling, and plant facility/utility systems. We deliver a total coordinated, holistic approach to projects. This thorough methodology creates a cost-effective, detailed, and reliable system even in the most challenging circumstances. For more information contact us at 1.844.785.9506 or select-technologies.com.